Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Keep at least 5 full turns of wire rope on drum. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. Do not open the housing. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. 3491 Mission Oaks Blvd. The design of the model's housing is weather-resistant and high-impact. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Visit our website at: http://www.harborfreight.com Yes, these units are waterproof. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. my cover got cracked and broken. The two black wires are on the far right and far left of the red wires. Keep this manual and the receipt in a safe and dry place for future reference. Amazon.com: 12,000 Lbs Winch Parts Your email address will not be published. The average winch that can bear this much load costs around $300 to $500. Hello, One side of the spooler broke ,all the way around the center and dislodged. Im looking for a drum assembly for a Badland 2500 lb winch. This helix gives rise to the composite rope. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? 1 BADLAND WINCHES 12,000 lb. Wear restrictive hair covering to contain long hair. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? Save my name, email, and website in this browser for the next time I comment. I would like to get this other one working and install it on my trailer . Badland Winch Parts, Replacements & Accessories To Buy With every winching circumstance, theres a risk of potential injury. Electrical winches can perform at their maximum potential for a limited amount of time. You may wish to keep the engine running while using this winch, to continually recharge the battery. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. This is a kinked wire rope that has been straightened out. 12,000 lb ZXR Badland Winch Wiring Instructions - YouTube Do not lean over or come in contact with battery while making connections. I have an old Badland ATV/UTV 3000 lb winch. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Always wear good heavy-duty leather gloves when working the winch. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Insulate all exposed wiring and terminals after installation. It is too late to reverse the damage at this point, the wire rope must be discarded. Drill holes appropriate for the hardware at the marked locations. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. To use the wired remote control, attach the When installing your solenoid, minimize the cable length by keeping close to the winch. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. These ropes can withstand high-pressure situations. Warn winch vs. Badlands winch (Harbor Freight) | race-deZert I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. It also comes with an adapter plate that anchors the winch to the trailer ball. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. 2500 lb or 3500 lb? Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Insert Switch Assembly all the way into connector. of tension. They have made the installation relatively easy as compared to other competing models. Is there a replacement spool drum? To use the wireless remote, lift the socket cover to plug the remote switch. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. One possible reason for this could be the exceptional amount of weight the device has to carry. But most customer reports show that it doesn't do the job well and can be slower compared to other products on the market. Harbor Freight Winch - UPDATED Review February 2023 - Atfulldrive.com Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. The winch still works, but all of the electronic components got corroded by moisture. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Badland winch replacement parts Available ?? | IH8MUD Forum Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. For a better experience, please enable JavaScript in your browser before proceeding. Theyre independent, uncut and unsponsored. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. It is highly durable and reliable. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. JavaScript is disabled. Could you tell me where to locate info for this part and price. The above Badlands winch parts are good quality, affordable, and easy to install. Tools required for assembly and service may not be included. What is the Badland ZXR 12000 Lb Winch Best For? Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. Badland Winch 2500 Parts (Affordable & Easy to Install) - Rugged Driving TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. 12,000 lb. Winch with Wire Rope - Harbor Freight Tools Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Let's see what makes it such a great product. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Hook onto the object using a pulling point, tow strap or chain. This occurs due to the wired solenoid that gradually heats as the current flows through it. Connect the black cable from the battery's negative side to the winch. Heavy vehicles such as trucks can easily handle this much weight. It reduces the load on the winch, allowing it to work longer with less heat buildup. However, that is not the case with this unit. This rope is 3/16 inch thick and is 50 feet long. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. The remote control will auto shut down when not in use after two minutes. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Your email address will not be published. Disconnect the Pendant Controller when not in use. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. The body of the winch is entirely dust and waterproof. Different features have been incorporated in it, which were previously not available in any model. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. This badland winch parts diagram is very helpful for any kind of wiring task. A moment of inattention while operating winches may result in serious personal injury. Badland has invested a lot of thought into manufacturing this product. A road alligator jumped up and took out the controller box. Just have to look up or call customer service. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Also, guard the cables between the solenoid and the winch from excessive heat. 1. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. They are perfect Badland 2500 winch parts. This wire rope must be discarded and not be used. This item can only be purchased on www.buya.com with "In-store pickup" only. The Badland universal winch . Electrical electrical wiring is a potentially hazardous task if carried out improperly. do you have a replacement motor for 3500lb winch sku68145? Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Spooler would not engage after that it was just in free spool mode. Refer to Relocating the Control Box on page 8. Have the winch serviced by a qualified repair person using only identical replacement parts. It has a very smooth surface to feed your synthetic rope through. Since there are no 3000 lb winches listed, which electronics should I try? Remove the top cover of the Solenoid Box to drill holes for mounting screws. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. Thanks Clarence. Do not use thinner/longer cables or link multiple cables together. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Secure load after moving. badland winchs: Search Result | eBay Here are a few that are very helpful. We recommend giving the device some rest in between and letting it cool off. Engage clutch before starting. Can anyone help, thanks. Winch Motor: 2. To use the wired remote, attach the remote cable to the remote socket on the control box. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. They are designed and branded by Harbor Freight as Badland ZXR winches. Keeping a constant focus is more critical. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. Warn, Zeon 12000 vs Harbor Freight, Badlands 12000 Winches The wireless remote controller will act as a receiver for the wireless remote. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Im looking for a replacement tension plate for my 2500# badlands winch. Read all instructions. Badland 63769 ZXR 9000 lb. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. I dont know about you but that is a big advantage for me. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Badland ZXR 12000 Truck/SUV Winch Manual | ManualsLib But some consumers actually reported that it exceeded that weight. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. lb. Cable: 7. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Circuit Breaker: Benefits Of Badland Winches: Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Anything below IP67 is prone to damage from rain and submerge. One safety feature in this machine includes the automatic load brake.